Aerial view of a large industrial complex with multiple buildings surrounded by greenery.

Ongoing Structured Cabling & CCTV Installation at Bridgnorth Aluminium

This ongoing project involves the phased design, installation, and expansion of a structured cabling and CCTV infrastructure at Bridgnorth Aluminium, a major industrial facility operating within a live production and foundry environment.
The works include the deployment of Cat6a copper cabling, fibre optic backbone systems, containment infrastructure, communications cabinets, and CCTV systems. Due to the operational nature of the site, all activities are being carried out in close collaboration with the on-site Health & Safety (H&S) team to always ensure safe working practices.

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Client:

Bridgnorth Aluminium

Sector:

live production and foundry environment.

Location:

Bridgnorth

Roll of metal sheet being processed by industrial machinery in a factory setting

Scope of Works (Ongoing)

• Installation and expansion of Cat6a structured cabling
• Deployment of fibre optic cabling for inter-building and backbone connectivity
• Installation of containment systems, including:
◦ Cable basket
◦ Galvanized trunking
◦ Galvanized conduit
• Supply and installation of communications cabinets
• Installation and ongoing positioning of CCTV cameras
• Testing, certification, and integration of newly installed systems
• Continuous upgrades and modifications in line with site requirements

Project Environment & Challenges
1. Live Foundry Operations
The project is being delivered within an active foundry setting, requiring:
• Careful planning around high-temperature zones
• Controlled access to operational areas
• Flexibility to adapt to production schedules
2. Evolving Site Requirements
As an ongoing project, the scope continues to develop, with:
• New areas being added to the network
• Adjustments to CCTV coverage and infrastructure
• Integration with existing and legacy systems
3. Health & Safety Compliance
Strict safety measures are maintained throughout:
• RAMS reviewed and updated for each phase
• Permit-to-work systems enforced
• Ongoing coordination with the H&S team

Solution & Delivery Approach

1. Phased Implementation
Works are delivered in planned stages to minimise disruption to site operations while allowing for scalability and future expansion.
2. Containment Systems
• Galvanized trunking and conduit are used in high-risk or exposed environments to provide durability and protection
• Cable basket systems are installed in accessible areas for efficient cable routing and future adaptability
3. Cabling Infrastructure
• Cat6a cabling is installed to support high-speed data requirements across the facility
• Fibre optic cabling provides resilient backbone connectivity between key network locations
• All installations are carried out with consideration for segregation, heat exposure, and mechanical protection
4. Communications Cabinets
• Cabinets are installed and expanded as required to support network growth
• Designed for accessibility, cooling, and effective cable management
5. CCTV Installation
• Cameras are installed in phases to enhance site security and operational visibility
• Locations are regularly reviewed and adjusted based on site needs and risk assessments

Health & Safety Management
Health & Safety remains central to all ongoing works:
• Daily briefings and toolbox talks are conducted
• Personnel operate under strict PPE requirements appropriate to foundry conditions
• Continuous liaison with the H&S team ensures all works remain compliant
• Work schedules are adapted to avoid high-risk activities and environments

Aerial view of a large industrial complex with multiple buildings surrounded by greenery.

The Before & After
Server cabinet with densely packed colorful cables in a technical setting
Server cabinets with numerous cables in a data center setting
Industrial setting with large blue and yellow machinery in a warehouse.

Current Progress & Outcomes

• Significant portions of the network infrastructure have been successfully deployed and are operational
• Ongoing installation phases continue to expand coverage and capacity
• Improved site connectivity and communications reliability
• Enhanced security monitoring through progressive CCTV deployment
• Strong health & safety performance maintained throughout the project lifecycle

Conclusion
This ongoing project highlights the capability to deliver complex, scalable infrastructure solutions within a demanding industrial environment. Through a flexible, phased approach and close collaboration with the client’s H&S team, the installation continues to progress safely and efficiently, adapting to the evolving needs of the site.

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