Metallic structure with a camera on a corrugated metal wall

Precision Security Infrastructure at Building Adhesives Ltd (BAL)

Building Adhesives Ltd (BAL), a leader in the manufacture of tiling adhesives and grouts, operates an expansive site in the heart of the UK’s ceramics industry. Their legacy infrastructure relied on aging Cat5e cabling and an outdated analogue camera system that struggled with signal interference and limited coverage across their industrial footprint.
The client required a high-definition security solution capable of providing 100% site visibility while future-proofing their internal network—all while adhering to a strict fixed budget.

Talk with an Advisor

Client:

Building Adhesives Limited (BAL)

Sector:

IP CCTV Overhaul, Fibre Optic Backbone Installation, and Category 6 Network Upgrade

Location:

Trentham, Stoke-on-Trent

Metallic structure with a camera on a corrugated metal wall

The Solution: A Three-Tiered Infrastructure Overhaul

TDJC DATA Limited designed a comprehensive solution that addressed the physical limitations of the site while maximizing every pound of the client’s budget.

1. The Optical Foundation: OM4 Fibre Backbone

To connect the various production zones and office blocks without signal degradation, we installed a new OM4 Multimode Fibre Optic backbone.
• Why OM4? It provides a massive leap in bandwidth compared to older fibre, supporting 10Gbps and even 40Gbps speeds. This ensures that the high-resolution data from 27 cameras can travel back to the central server without "bottlenecking."
2. The Network Upgrade: Cat5e to Cat6
The existing Cat5e cabling was prone to crosstalk and was at its performance limit. We replaced the primary network runs with Category 6 (Cat6) cabling.
• The Benefit: Cat6 features a longitudinal separator (spline) that reduces interference, making it ideal for an industrial environment where heavy machinery can create electromagnetic noise. This upgrade ensured the new IP cameras received stable, high-speed connectivity.
3. The Surveillance: 27 Axis IP CCTV Cameras
We deployed a fleet of 27 Axis Communications IP Cameras strategically around the Trentham site.
• Features: These cameras offer Power over Ethernet (PoE) functionality, meaning they draw power directly from the new Cat6 data lines, reducing the need for separate electrical installs.
• Intelligence: The Axis system provides crystal-clear HD footage and advanced analytics, allowing the BAL team to monitor site safety and perimeter security in real-time.

Overcoming Budget Constraints

A project of this scale often risks "scope creep." TDJC DATA Limited maintained budget integrity through:
• Strategic Reuse: We utilized existing containment where possible, provided it met safety and standard requirements.
• Phased Deployment: By planning the backbone and the cameras in a single, synchronized rollout, we reduced labour costs and site visits.
• Efficient Sourcing: Leveraging our partnership with vendors to secure preferred pricing on the Axis hardware and OM4 fibre.

Industrial setting with conveyor belts and machinery in a factory

The Before & After

Server cabinet with densely packed colorful cables in a technical setting
Server cabinets with numerous cables in a data center setting
Industrial setting with a security camera on a metal platform against a blue sky.

The Results

"The difference is night and day. We moved from a grainy, unreliable system to a high-definition network that not only protects our assets but also gives us a faster internal data network. TDJC delivered exactly what they promised, on time and on budget." — Operations Manager, Building Adhesives Ltd
• 100% Coverage: 27 high-definition vantage points across the site.
• Future-Ready: The OM4 backbone can handle another decade of technological growth.
• Zero Downtime: Careful planning ensured the transition from Cat5e to Cat6 happened with minimal impact on BAL's daily production.

Is your site infrastructure holding you back? Whether you need a fibre backbone in Stoke-on-Trent or a security upgrade across the UK, TDJC DATA Limited has the expertise to deliver.